Briquette –Modern Replacement for Ancient Fuel

Briquetting machine is used to make briquette. When coal dust or other biomass materials such as sawdust, wood chips or paper are compressed under high pressure, we get briquette which is used for fuel or to start a fire.

Types of Briquettes

There are different kinds of briquettes. Charcoal briquettes are used for cooking food. They are made by using a variety of coal dust, charcoal, saw dust and other agricultural products. Peat briquettes are usually found in Ireland. They are ecologically clean and safe bio –fuel. Biomass briquettes are commonly made from agricultural waste. They are renewable source of energy and can be easily replaced for fossil fuel.
The use of biomass briquettes is mainly found in Southern India. Paper briquettes are produced by compressing shredded papers in small cylindrical shapes. Paper briquettes are beneficial for environment. Briquette paper minimizes the impact of paper shredding system by decreasing the volume of waste. They not only reduce cost but are more useful to produce recycled paper.

Briquetting plants

Briquetting plants use coal, charcoal or biomass raw materials to compress and convert into solid mass of briquettes.  It is a machine which binds any agricultural or forest waste products to finished briquettes. Biomass briquetting plant converts agro forestry waste to bio –fuel.Jay
Advantages of briquettes

Briquettes have a lot of advantages over other domestic fuels. They are cheaper than coal; they are replaceable and sometimes reusable. Briquettes do not pollute the environment as sulphur is absent and the ash content is very low as compared to other solid fuels. This quality is of high value in the twenty first century. Briquettes are usually produced in rural areas or near the combustion centres, therefore saving the cost of transport and unavailability of transportation. They are easily packed and stored and hygienic to handle.

Uses of briquettes

Briquettes are mainly used for any thermal use where coal can be utilized, for example generating steam in boilers, and heating purpose. Briquettes can replace quite a number of conventional fuels that are used in large numbers like diesel, kerosene, furnace oil, lignite, coal, firewood.

Reduce, Reuse and Recycle waste with Briquettes Press

Waste reduction, its reuse and waste recycling are some of the major environmental problems today. Most of the countries are busy looking for perfect solution for these concerns. There is one single solution for all of these problems and that is briquetting plant.

By installing a briquetting plant you can get effective solution of all the problems. Use of dung cakes and wood logs as energy source had been used in India for long. Though these provide cheap energy source, but highly harmful gases come along with this. With the technological advancement and invention of new techniques, we have got a technology called briquettes press to effectively use these waste materials.
brqtThough energy source is still same (animal waste and wooden waste), but the technique to use the same has improved drastically. Farmers who otherwise dump the agriculture waste here and there can now process the same in briquetting machines and can get a new product as fuel.

Throwing waste in water sources create water pollution, while throwing it here and there create land problem. With briquette presses, this waste can be put in the machines and converted into fuel source. This is waste recycling.

Let’s now discuss waste reduction and waste reuse. What you do with the remains of coal and other tradition fuel source? No doubt, it is thrown ineffectively. One of the benefits of using briquettes is its reuse by again processing it into the machines. Based on your convenience and use, you can create briquettes of different sizes and shapes.
briqAre you worried about the expenses of setting up a briquetting project and time taken in making briquettes? No need to worry about this, as biomass briquetting project can be started with minimal investment. You just need money to buy the machines and use the wooden waste available with you. Worried about raw material and chemicals? As mentioned agriculture and wooden waste is the raw material. These machines don’t need any kind of chemical or adhesive, as the force put by them is enough to create briquettes.

Still confused! Talk to an expert by visiting the websites of briquetting machine suppliers and get more details about setting up the project and making briquettes from waste material.

Manufacturing Various Types of Briquettes with a Briquetting Machine

Briquettes have been used for a long time in villages and backward areas to cook food and produce power. However, these versatile fuel sources are being manufactured worldwide in plants that use Briquettes machine to produce coal briquettes.

Not only are briquettes a great source of slow combustion fuels, but these are also an amazing replacement for the more popular non-renewable sources of energy like the liquefied petroleum gas (LPG).

Renewable Sources of fuel

Although most of the developed countries have shifted to using LPG as the main source of fuel for cooking and also running vehicles (petrol, diesel, etc.), charcoal briquettes are still used as a conventional source of cooking food in many villages in countries like India and Indonesia. Even though coal is a fossil fuel as well, briquettes can be made out of just about anything combustible (sawdust, wood chips, chaff, etc).

Various forms of briquettes

As discussed above, briquettes can be manufactured from a wide variety of raw materials which are easily available everywhere and are also extremely cheap. Some of the most popular forms of briquettes that are typically manufactured in a briquetting plant are:

1. Saw Dust Briquettes: These briquettes are ideally made from saw dust that is a by-product of wood processing factories. Saw dust can be found in factories and wood processing plants that deal with the manufacturing of furniture.

2. Chaff Briquettes: This is another Eco-friendly option for the manufacturing of briquettes. Chaff is defined as the outer covering or the husk of rice grains and wheat grains. This husk, when powdered finely, is called chaff and this material can be, compressed into combustible blocks that are known as chaff briquettes.


3. Biomass Briquettes: This is another great alternative to charcoal briquettes. Biomass briquettes are manufactured from different types of agricultural wastes and can be easily used as a long-lasting fuel for cooking and producing electricity even!

Great Value for Money

Coal briquettes and biomass briquettes are not only great sources of fuel they are also good value for money. Briquettes are quite cheap compared to other alternative sources of energy and the increasing number of Briquettes machine are a testimony to the demand of briquettes in both developed and developing countries.

In places like America and Australia, briquettes are mostly used for out-door barbeques and grilling activities. They are very useful for camping and trekking in areas which do not have easy access to conventional sources of fuel.


Why is Briquetting so Important for a Country like India?

Briquettes, which are manufactured from various kinds of agricultural and industrial wastes are being widely used by businesses on small as well as large-scale for a greener environment and is proving as an effective pollution controller. Based on the raw materials used, there are various types of Briquettes machine. You can select the one depending on the availability of residual wastes in your area.

The demand for briquettes has been on an increase in recent years and industries are adopting this trend because briquettes are regarded as a clean fuel and don’t harm the atmosphere as fossil fuels do. Governments of various developing nations are also supporting the cause and providing subsidies to procure briquetting equipment and raw materials to encourage this trend.

What are Briquetting Machines?11412279_419260691580241_5168158155787361691_nBriquettes are a form of a compressed block of organic wastes such as sawdust, coconut shells or any other kind of biomass. In other to form briquettes in large quantity for commercial purpose, it is very important to establish briquetting machine, which helps in the formation of the briquettes by applying very high pressure to the residual wastes.

Various waste materials from agriculture produce such as husk of different items, ground shells, almond shells, peels and industrial organic wastes are put into the machine as raw material. All the material is then subjected to very high mechanical pressure without any use of binding chemicals to form briquettes. These fuels cause much lesser pollution and burn more efficiently when compared to traditional fuels like coal.

What are the benefits of using Briquettes?1508162_395399330633044_1756701501349304161_n
The major advantage of using briquettes is its quality of sustaining a good and friendly environment.

It can be easily used as a replacement for the fossil fuel, as it doesn’t cause pollution of being burnt.

It is cheap and easy to make and provides an opportunity to villagers to earn money from residual farm items.

The future of biomass briquettes is very bright, and they would be in high demand to fulfill various fuel-related needs.

Thus, if you are looking to establish a Briquetting plant in your industry or locality, you should feel proud that you are going to take a step for a great cause. It helps in curtailing the misuse of wastes and processing them to attain a finished product that is better in every way.

Jaykhodiyar is one of the largest manufacturers of Briquetting plants and have a satisfied list of clientele. They are known to provide high-class after-sales service and for their efficient customer support.

Biomass Briquetting Plant – How Do they Work

The primary requirement of every industry is the fuel that is needed to heat industrial boilers and produce electricity. The coal and charcoal used for this purpose are becoming costlier day by day and are also causing a lot of environmental destruction. To overcome this problem, the use of Briquette plant is being brought into practice.

The biomass Briquette plant is used to produce briquettes that are a kind of bio-fuel by substituting coal. In place of coal, these plants mainly use green wastes or agro-forestry wastes and other organic materials. These wastes are recycled, and briquettes are produced that help in reducing the emission of carbon dioxide in the atmosphere.

What types of organic wastes are used to produce briquettes?

The raw materials needed to produce briquettes include agro-forestry wastes like barley straw bales, saw dust, wheat husk, cotton stalk, municipal solid waste, or just about anything that has nitrogen highly contained in it.Jay-Khodiyar-Banner-1 (1)

Qualifications for the raw materials to be applicable

To convert raw materials into briquettes, there are certain conditions:

• The size of the raw materials has to be maximum 20mm. If bigger than this, they need to undergo cutting for conversion into finer particles.

• The moisture content is required to be below 10%. Raw materials with higher moisture content need drying first.

How is biomass briquetting plant advantageous over other industrial plants?

Produced from green or organic wastes, the briquette machines offer the following benefits:

• Briquettes produced from organic raw materials are cheaper than coal. Also, the combustion produced is more even in comparison to coal.

• A completely pollution free project, as when it is burnt no sulfur is produced.

• The ash content of briquettes is very low – mainly 2 to 5%. Whereas in coal, it is 20 to 40%.

• Briquettes are quite hygienic and can be easily stored and packed.AAEAAQAAAAAAAANEAAAAJDY1OTE2ZDNkLThkOTQtNDBhNC1hYmI3LWEzZGJjNWE4YmM4OQ

The materials used in preparing briquettes are already a part of the carbon cycle, so they produce comparatively very low greenhouse gas emissions than fossil fuels.

Jaykhodiyar is a very well-established name in the briquetting industry. It is one of the leading producers and exporters of the briquette press machine and has been rendering its services to many high profile clients since years.

Basic Differences between Briquettes & Pellets and Their Production

This Blog highlights the fundamental difference between biodegradable pellets and briquettes, created to serve the purpose of conserving fossil fuels. It also highlights the basic differences between briquette plant and pellet plant.

Biomass materials are created with the purpose of helping the environment survive without the extinction of its gifts in the form of smoke from a car engine. The processes to make biodegradable briquettes and pellets are very different wherein it uses different equipment such as a briquette press machine to produce variable sizes that can be easily used and transported.


What is the Difference between Biomass and Fossil fuels?

We have been learning for years that fossil fuels is a not a renewable source of energy. Biomass, on the other hand, is made from sources that can be renewed and recycled to be used multiple times till it reaches a level of being discarded. Unlike fossil fuels, biomass is also environment friendly and does not lead to ozone depletion due to SO2.

What is the difference between Briquettes and Pellets?

Biomass is available in variable forms and sizes that serve many purposes. To abide to the purpose of its use and to ease its transportation for a nationwide or world-wide use, it is transformed in to briquettes using a briquettes press machine or a pellet using a pellet rollers. In lay man terminology, a briquette is a chunk such as a blocks or sticks of a bigger mass compared to pellets that are small balls or chips.

What is the difference in a Pellet and a Briquette Plant?

The process of transforming a biodegradable material in to small mass such as a pellet or a bigger mass such as a briquette is a complex process. One has to consider many processes in this transformation that can be undertaken only by a machine such as;

• Densification

For an increased bulk density such as straw which is between 80 – 150 kg/m3 and saw dust which is 600 – 700 kg/m3, a specialized process, to make them lighter for transportation and increased moisture to utilize its maximum burning capacity, is undertaken.

• Product composition

While composing the structure of this product at a pellet or a briquette plant, multiple settings are taken into consideration to deliver a high-quality product. These settings include the products chemical composition, calorific value, and its water content. It has been observed that the density of a pellet is higher than briquettes.

• Size

The plant also helps distinguish the sizes of these products based on its output that varies in terms of the size. A pellet is 4 -5 times longer than a briquette and has a diameter of 6 – 12mm. The briquette, on the other hand, has a diameter of 80 -90 mm and has an approximate dimension of 150 x 70 x 60 mm.

Jay Khodiyar is one of the leading suppliers of briquetting machines in the country. They are known for their innovations and are renowned globally for providing high quality products.

How Briquetting Machines Help Mining Companies?

Briquetting machines have highly affected every sphere of life. These have left a strong impact on both domestic lives as well as on industries; engaged in spoiling environment and working conditions.

Though these are magically helpful for everyone, some specific industries like mining and boiler companies have got more benefitted from briquettes machines. These are the biggest contributors in environment degradation and increasing pollution. So, the briquetting process helps these industries more.

Are you confused how?

Designed to put a check on growing pollution by effectively utilizing waste materials, these machines enable these industries make the best use of mineral resources economically. Further, the briquettes made from waste material also reduce energy consumption.

Mining companies and the companies that depend on huge boilers need high amount of fuel for smooth functioning. Most of this fuel includes fossil fuels, extracted from natural resources. The worst thing about this fuel source is the excessive pollution created by them. Further, these prove to be very expensive for the companies and escalate their overall cost.
Briquettes make one stop solution for all the problems. Created from biomass waste and wood waste, this offers a sustainable energy source at much lower prices than fossil fuels. This is the reason companies now prefer briquettes over fossil fuels.

High density of the briquettes makes them burn longer and bring down overall requirement of fuels. The briquetting plants put extreme pressure on the raw material to bind it together, which result in high density. So, you can get more energy with less fuel by replacing the fossil fuels with briquettes.

These are only some of the benefits. Have a quick look at the major features of briquettes making them so famous in industries:

• Renewable energy source

• Space efficient

• Easy maintenance

• Pollution free energy source

• No ash content

• Eco-friendly in nature

• Complete support from government

These are some of the reasons making briquettes so popular. Talk to briquetting manufacturers, briquettes machine manufacturers and users to get more information and replace fossil fuels with these cost-effective and eco-friendly fuel sources.