Reduce, Reuse and Recycle waste with Briquettes Press

Waste reduction, its reuse and waste recycling are some of the major environmental problems today. Most of the countries are busy looking for perfect solution for these concerns. There is one single solution for all of these problems and that is briquetting plant.

By installing a briquetting plant you can get effective solution of all the problems. Use of dung cakes and wood logs as energy source had been used in India for long. Though these provide cheap energy source, but highly harmful gases come along with this. With the technological advancement and invention of new techniques, we have got a technology called briquettes press to effectively use these waste materials.
brqtThough energy source is still same (animal waste and wooden waste), but the technique to use the same has improved drastically. Farmers who otherwise dump the agriculture waste here and there can now process the same in briquetting machines and can get a new product as fuel.

Throwing waste in water sources create water pollution, while throwing it here and there create land problem. With briquette presses, this waste can be put in the machines and converted into fuel source. This is waste recycling.

Let’s now discuss waste reduction and waste reuse. What you do with the remains of coal and other tradition fuel source? No doubt, it is thrown ineffectively. One of the benefits of using briquettes is its reuse by again processing it into the machines. Based on your convenience and use, you can create briquettes of different sizes and shapes.
briqAre you worried about the expenses of setting up a briquetting project and time taken in making briquettes? No need to worry about this, as biomass briquetting project can be started with minimal investment. You just need money to buy the machines and use the wooden waste available with you. Worried about raw material and chemicals? As mentioned agriculture and wooden waste is the raw material. These machines don’t need any kind of chemical or adhesive, as the force put by them is enough to create briquettes.

Still confused! Talk to an expert by visiting the websites of briquetting machine suppliers and get more details about setting up the project and making briquettes from waste material.

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Why is Briquetting so Important for a Country like India?

Briquettes, which are manufactured from various kinds of agricultural and industrial wastes are being widely used by businesses on small as well as large-scale for a greener environment and is proving as an effective pollution controller. Based on the raw materials used, there are various types of Briquettes machine. You can select the one depending on the availability of residual wastes in your area.

The demand for briquettes has been on an increase in recent years and industries are adopting this trend because briquettes are regarded as a clean fuel and don’t harm the atmosphere as fossil fuels do. Governments of various developing nations are also supporting the cause and providing subsidies to procure briquetting equipment and raw materials to encourage this trend.

What are Briquetting Machines?11412279_419260691580241_5168158155787361691_nBriquettes are a form of a compressed block of organic wastes such as sawdust, coconut shells or any other kind of biomass. In other to form briquettes in large quantity for commercial purpose, it is very important to establish briquetting machine, which helps in the formation of the briquettes by applying very high pressure to the residual wastes.

Various waste materials from agriculture produce such as husk of different items, ground shells, almond shells, peels and industrial organic wastes are put into the machine as raw material. All the material is then subjected to very high mechanical pressure without any use of binding chemicals to form briquettes. These fuels cause much lesser pollution and burn more efficiently when compared to traditional fuels like coal.

What are the benefits of using Briquettes?1508162_395399330633044_1756701501349304161_n
The major advantage of using briquettes is its quality of sustaining a good and friendly environment.

It can be easily used as a replacement for the fossil fuel, as it doesn’t cause pollution of being burnt.

It is cheap and easy to make and provides an opportunity to villagers to earn money from residual farm items.

The future of biomass briquettes is very bright, and they would be in high demand to fulfill various fuel-related needs.

Thus, if you are looking to establish a Briquetting plant in your industry or locality, you should feel proud that you are going to take a step for a great cause. It helps in curtailing the misuse of wastes and processing them to attain a finished product that is better in every way.

Jaykhodiyar is one of the largest manufacturers of Briquetting plants and have a satisfied list of clientele. They are known to provide high-class after-sales service and for their efficient customer support.

Biomass Briquetting Plant – How Do they Work

The primary requirement of every industry is the fuel that is needed to heat industrial boilers and produce electricity. The coal and charcoal used for this purpose are becoming costlier day by day and are also causing a lot of environmental destruction. To overcome this problem, the use of Briquette plant is being brought into practice.

The biomass Briquette plant is used to produce briquettes that are a kind of bio-fuel by substituting coal. In place of coal, these plants mainly use green wastes or agro-forestry wastes and other organic materials. These wastes are recycled, and briquettes are produced that help in reducing the emission of carbon dioxide in the atmosphere.

What types of organic wastes are used to produce briquettes?

The raw materials needed to produce briquettes include agro-forestry wastes like barley straw bales, saw dust, wheat husk, cotton stalk, municipal solid waste, or just about anything that has nitrogen highly contained in it.Jay-Khodiyar-Banner-1 (1)

Qualifications for the raw materials to be applicable

To convert raw materials into briquettes, there are certain conditions:

• The size of the raw materials has to be maximum 20mm. If bigger than this, they need to undergo cutting for conversion into finer particles.

• The moisture content is required to be below 10%. Raw materials with higher moisture content need drying first.

How is biomass briquetting plant advantageous over other industrial plants?

Produced from green or organic wastes, the briquette machines offer the following benefits:

• Briquettes produced from organic raw materials are cheaper than coal. Also, the combustion produced is more even in comparison to coal.

• A completely pollution free project, as when it is burnt no sulfur is produced.

• The ash content of briquettes is very low – mainly 2 to 5%. Whereas in coal, it is 20 to 40%.

• Briquettes are quite hygienic and can be easily stored and packed.AAEAAQAAAAAAAANEAAAAJDY1OTE2ZDNkLThkOTQtNDBhNC1hYmI3LWEzZGJjNWE4YmM4OQ

The materials used in preparing briquettes are already a part of the carbon cycle, so they produce comparatively very low greenhouse gas emissions than fossil fuels.

Jaykhodiyar is a very well-established name in the briquetting industry. It is one of the leading producers and exporters of the briquette press machine and has been rendering its services to many high profile clients since years.

Why Briquetting of Biomass is a Blessing in Disguise?

Today ‘Go Green’ is the buzzword and probably you’ve noticed it everywhere starting from news, politics, fashion and even technology. We are always advised to use eco-friendly products. Often the term is misunderstood by people and despite several disagreements we are advised to implement in our lifestyle.

The significance of fuel in our daily life and industries cannot be disregarded. It is needed to perform a number of tasks right from domestic kitchens, vehicles, boilers and large scale industries. It is also required in number of industries like brick kilns as fuel is the heart of the industry.

The only way to get sustainable fuel is through natural resources. Earth is endowed with fossil fuels like coal, lignite and petroleum but these are depleting at a faster rate. Due to increasing demand there is steep rise in prices too.

But have you realised that if the situation remains same then how will the future generation manage? The solution lies in briquetting of biomass and it is our responsibility to save natural resources and ensure that fuel is available for our future generations.

Today there is wide acceptance of biomass briquettes and its demand is increasing. This is the reason why briquette plant manufacturers have found an alternative source of fuel to fulfil the requirement. The briquetting machine is agricultural recycling machinery that can turn wealth from waste without the help of binder.bio-energy-plant
Most of the developed nations of the world have adapted to the concept of preserving and retaining the natural resources. The biomass briquettes are developed from number of things which are actually considered to be waste and if let out in open can cause pollution.

These are baggasse, groundnut shells, almond shells, coir pith etc. that are used in different kinds of heating applications. The biomass press machine exporters in India treat this as viable energy option and consider it suitable to satisfy the needs of the consumers.

Through briquetting plant project high energy resource briquettes can be produced which can be used for power and electricity generation. The main advantage is that instead of fossil fuels the briquettes produced are more eco-friendly and help in reprocessing the bio-waste.

Therefore it would not be wrong to say that briquetting of biomass is a blessing in disguise.

How Briquetting Machines are Helpful in Generating Renewable Energy?

Renewable source of fuel is important for countries where fuel is a major problem. In this scenario briquetting is a process to get inexhaustible source of fuel by modifying the agro wastes. Find out the contribution of briquetting plants?

It is a major requirement to get renewable fuel because they produce energy without harming the environment unlike fossil fuel. The briquettes machines can easily process an array of materials and convert them into renewable source of fuel.

The final usage of the fuel depends on different kinds of materials used like rice husk, wheat straw, mustard waste, wood chip, leaves etc that are processed in a briquetting plant. The fuel is effective in variety of uses like barbecue, industrial boilers, domestic stoves, animals bedding and in other industries.

The selection of raw material completely depends on the end use and the briquette machines work on binderless which means no chemicals are used. But some materials do need binders to convert the raw materials into logs.  The briquette plant machine suppliers have started processing raw materials like sawdust crop waste, paper residue, animal waste and wood waste.

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With the coming up of these equipments high pressure on these raw materials have been put to bind so that they can be converted them into wood logs. In this way they can be used as bio-fuel. There was a time when people had limited options to get bio-fuel. They either used to get wood from the forests that served as a fuel or decomposed the waste in the landfills and converted them into biomass.

Today biomass briquetting has also created a number of new job avenues by providing forest owners a new market for their products. This leads to economical growth of a country. This means that a country which spends huge sums of money on fossil fuels like petroleum and oil can also invest in briquetting plants.

The briquetting plant project encourages farmers to makes best use of their agricultural waste effectively than leaving them in open. Biomass is said to be a renewable source of fuel and can never fall raw material because they are readily available in our environment.

Step By Step Briquette Making Process Explained

Briquetting is an effective waste recycling technique. It is a cheap fuel source with sustainable and renewable energy. Though briquette making is an extremely easy and quick process, people fail to get perfect briquettes. To make it easy for you we have explained the step by step briquetting process. Go through the process below to ensure high-quality briquettes with long burning capacity.

1. Collection of Raw Materials

Once you have bought the machine, the next step to start briquetting is collection of raw materials. You should collect raw materials as per the briquetting plants. Some machines can process multiple biomass waste products, while some are designed for specific materials. Usually, any biomass material that has burning capacity like wood, sawdust, wheat straw, wood chips, leaves etc. can be transformed into briquettes.

2. Preparation of raw material

Moisture level is an important factor in quality and burning time of the briquettes. At times you can directly process the raw material, but some raw materials need to be prepared before feeding in the machine. It includes drying, mixing different materials in right ratio and mixing of binders in the raw material.

You can use shredding or wood powder making machine to reduce size of the raw materials. These machines can shred, chop, crush, break, grind and cut the varied sizes of raw materials to make these suitable for the machine.

3. Compaction

This is the main process where the raw material is converted into briquettes. During this, the machine puts extreme pressure on the raw material to bind it together in the form of logs.
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4. Cooling and storage

The briquettes coming out of the machine can’t be used directly. These have high temperature that needs to be brought down to make the briquettes ready for burning. You can ask briquette plant manufacturer about the right temperature of the machine, briquettes and the minimum temperature for burning. Once these are cool, ensure you store these at a cool and dry place.

The briquettes prepared while following the above mentioned steps are perfect for domestic as well as industrial uses. You can easily transport the briquettes, if you have briquetting business and clients at distant places.